Importance of maintenance for equipment in MA & CT
09/10/22 - Able Tool and Equipment / Last updated on May 19, 2023
Industrial and demolition machinery is built with rugged components to promote long service life and is specifically designed to withstand harsh environments. But, as with any equipment, neglecting regular maintenance can reduce machine productivity or, worse, lead to unexpected breakdowns.
Performing regular inspections and maintenance on the machine can reduce frustrating downtime and ensure that a person has the tools they need to operate at peak efficiency. This article can help you understand what preventive maintenance steps to take.
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Daily maintenance
Certain maintenance functions must be completed every day to ensure safe and efficient operation. Some systems, including the tool assembly and arm system, should be lubricated every 8 hours of operation. It is also essential to check hydraulic fluid and breaker lube levels daily and engine oil and coolant levels for diesel machines. Finally, inspect hoses to be on the lookout for any water damage or leaks that may indicate that maintenance is needed on hydraulic hoses or cylinders.
Weekly maintenance
Weekly inspections should be more thorough and require the removal of covers to reach critical maintenance points. Be sure to remove dust buildup on the radiator and inspect systems such as the boom, running gear, and stabilizers for cracks or other damage. This will ensure that no failures occur during machine operation.
Every 250 hours
Along with daily and weekly checks, 250 hours is an essential milestone for demolition machines. Be sure to replace the return filter and air filter in the hydraulic tank and verify that the hydraulic pump is working correctly. The engine oil, oil filter, and fuel filter should also be changed for diesel engine models.
Once a year
There are additional routine maintenance procedures that should be followed annually. Diesel machines should change the air filter at least once a year and the 250-hour service items.
Every 1000 hours
At 1000 hours, operators who follow routine maintenance suggestions should have minimal maintenance-related frustrations and downtime. However, several key inspections should be performed at this stage to ensure that your machine continues to operate at optimum efficiency.
It is time to change the swing motor and the oil in the demolition robot's drive motor. Operators should work with an authorized shop to replace the coolant and alternator belt for diesel-powered machines.
At Able Tool, we know that routine maintenance is critical to avoid unexpected downtime. By following daily, weekly, and other preventive maintenance recommendations, machine performance and reliability can be maximized. Please refer to the manual for more information on preventative maintenance for demolition machines or contact us directly.
Spring maintenance
Proper spring maintenance is essential. It can be complicated to use machinery to have stale fuel. There are several adverse effects of using stale fuel. In addition, corrosive consequences can occur with the help of ethanol.
Remember that gas has a shelf life of 30 days. It is essential to be cautious with fuel or gas because warranties do not cover damage related to this type of error.
Tips and tricks for the springs
It is recommended that you buy two weeks' worth of fuel. With this periodical renewal, you will be able to avoid the effects of ethanol.
It is advisable to change the fluids at the beginning of each season and in accordance with the service recommendations specified by the manufacturer. Oil levels should be checked frequently.
Replace belts when necessary as they can crack and dry out when they are not used for a long time.
Don't forget that oil is like blood for power equipment because it is the fluid that gives vitality to the machinery.
Benefits of machinery maintenance
1. It helps the machine to have a much longer lifetime
As they are machines used daily, maintaining them from time to time is a way to renew them. The machines will make your investment worthwhile by giving them a longer life through maintenance.
Sometimes managers forget how important it is to perform maintenance periodically and in advance. It is not a matter of waiting until a machine stops working to repair it. It is advisable to avoid breakdowns and take preventive action.
2. Avoid accidents
This is one of the main reasons industrial machineries should be maintained since it allows to identify several failures before the machine is used and avoids putting operators at risk.
Sometimes maintenance is considered a waste of money that can be saved by not doing it. However, when accidents happen, it is clear that much more money is spent in this type of situation, especially for cases that could have been avoided through proper maintenance and at the right time.
3. Optimizes the time required to perform the activities
The maintenance of heavy machinery allows detection of faults before they show up in the day-to-day work. This action will enable the operator to perform his work faster and more efficiently, optimizing the time required to complete the activities.
The maintenance of industrial and demolition machinery is essential because it offers excellent safety to the operators and helps the machines have a longer lifetime. At Able Tool, we know how important it is that the machinery is ready for any activity. For this reason, if you are in Connecticut or Massachusetts, we are your best choice for equipment purchase or rental and service.
Do you want to know more?
Feel free to contact us at 860-289-2020. Able Tool represent the highest quality manufacturers, and companies, providing an extensive inventory for Massachusetts and Connecticut customers.
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Whitney Bakos
Whitney is a Digital Marketing Specialist on the Reviews Team for Gartner Digital Markets. Originally from Florida and a graduate of Florida State University, she now calls Austin, TX home. In her free time, she enjoys reading, writing, attending shows at Austin’s many renowned local music venues, and hiking with her dog.
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